Transforming LED Manufacturing With AI Smart Assistants
AI Smart Assistants revolutionized LED manufacturing with real-time vision, voice-driven workflows, and intelligent automation.
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- Industries
8-10x
Faster Iteration
40-60%
Reduced Cost
100%
Code Ownership
75-85%
Automation in Workflow
Client Overview
A precision-driven manufacturing company specializing in industrial and commercial lighting systems. With a focus on quality, consistency, and operational agility, it sought to modernize its production lines by adopting intelligent automation, real-time monitoring, and computer vision technologies.
AI manufacturing is a specialized application designed to assist with operations in an LED light manufacturing facility. It aims to streamline various processes, from order creation to production monitoring and palletization.
The Challenges
Building a modern, AI-driven platform for real-time industrial applications. It presented several complex challenges that required innovative engineering and seamless integration.
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Cloud-Edge Construction:
Needed seamless cloud-edge orchestration for AI and vision systems (e.g., Jetson Orin NX, YOLOv11).
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Voice Command Integration:
Required real-time voice command integration with Elven Labs.
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Multi-Tenant Architecture:
Implementing multi-tenancy for various manufacturing units with performance optimization and role-based access.
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Agile AI Workflow Execution:
Achieving rapid development cycles across diverse AI workflows.
Our Solution
To meet the demand for a high-speed, intelligent production platform, AI Manufacturing implemented a modular, AI-powered solution designed for efficiency and real-time performance.
AI-Driven Production Intelligence
An agile sprint model enables rapid development of frontend interfaces, backend microservices, and AI features. The system includes Gemini, a large language model deployed on Google Vertex AI for conversational scheduling and anomaly insights.
Real-Time Edge Processing
YOLOv11 and NVIDIA Jetson Orin NX devices handled on-site visual data for defect detection, cycle counting, and production monitoring, reducing reliance on cloud infrastructure.
Voice-Enabled Workflows
Integrated Google Cloud Speech-to-Text and Text-to-Speech enabled fully voice-driven operations, enhancing speed, accuracy, and hands-free user experience on the factory floor.
The Results
The deployment of AI-powered manufacturing delivered significant advancements in automation, quality control, and production efficiency.
Faster Order Processing
Manual order processing time reduced by over 65% through AI-driven PDF parsing, UI analysis, and automated production order generation.
Improved Defect Detection
Defect detection accuracy improved by 92% using YOLOv11 on Jetson Orin NX and Coral TPUs, enabling real-time quality control without cloud delays.
Zero-Touch Operations
Over 80% of operator interactions are managed through voice commands using integrated WebRTC and Speech APIs, streamlining shop floor operations.
Optimized Production Scheduling
AI-powered Gantt charts and bottleneck detection improved production scheduling efficiency by 30%, enhancing overall throughput.
Tech Stack We Used
We combined advanced AI, scalable cloud infrastructure, and real-time technologies to build a high-performance, intelligent platform.
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Cloud Platform:
Google Cloud Platform (GCP)
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AI/LLM:
Gen AI kit & Gemini on Vertex AI, YOLOv11 for vision
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Frontend:
Next.js, Firebase Hosting, WebRTC for audio input.
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Backend:
Cloud Run
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Speech Services:
Cloud Speech-to-Text, Text-to-Speech, Dialogflow CX
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Edge Integration:
Jetson Orin NX, Anthos/GDC, TensorRT
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CI/CD and Monitoring:
Artifact Registry, Cloud Build, Cloud Monitoring & Logging
Conclusion
Success Story
A scalable solution that redefines how factories work and grow.
AI manufacturing successfully transformed Supra Lighting’s traditional production workflow into a next-gen, intelligent manufacturing platform. By combining edge-compute vision systems, multilingual voice interaction, and AI-driven planning within a modular cloud architecture. The result is a smart factory framework that enhances worker productivity, minimizes downtime, and provides real-time insights into every stage of production, embodying the future of industrial automation.
Order Management System
View, filter, and manage production orders
Operator Activity Dashboard
Updates from live production tracking
Admin & User Management Panel
Access for teams across units
65%
Reduction In Manual Work
30%
Improved Efficiency
92%
Defect Detection Accuracy
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